- All
- Product Name
- Product Keyword
- Product Model
- Product Summary
- Product Description
- Multi Field Search
 |
loading
| Availability: | |
|---|---|
| Quantity: | |
The 528 Station Charging Cabinet is a high-performance testing equipment designed specifically for electronic cigarette burn-in tests. As a core product in e-cig testing machinery, it integrates precision, efficiency, and user-friendliness to meet the rigorous quality control needs of vape manufacturers.
Featuring a robust metal structure and advanced power management, this cabinet streamlines the aging test process by providing stable, independent charging interfaces for large batches of products. Its intuitive touch screen operation ensures easy control, while the scalable design accommodates high-volume production lines—making it an essential tool for ensuring the reliability and safety of e-cig devices before they reach the market.
At the heart of this cabinet is its impressive 528 stations, arranged across 11 layers on both sides (24 stations per layer). This high-density layout maximizes testing efficiency, allowing manufacturers to process thousands of units daily. Each station is equipped with a 45-degree fixture to securely hold products, preventing slippage and ensuring consistent contact during testing.
Spacing between stations is set at 60mm, with a tray width of 200mm and layer height of 140mm—dimensions optimized to fit most standard e-cigarette sizes, including disposable vapes and pod systems.
The cabinet delivers a maximum charging current of 2A, with adjustable charging times ranging from 0-48 hours to simulate various real-world usage scenarios. Each interface is fitted with a digital ammeter, providing real-time visibility of current flow to monitor individual unit performance.
Powered by a brand-name high-power switch power supply, the system guarantees stable current output across all 528 stations, eliminating fluctuations that could skew test results. This stability is critical for accurate burn-in testing, as it ensures each e-cig undergoes consistent stress conditions.
Constructed from high-grade metal plate with a porcelain white baking paint finish, the cabinet is built to withstand heavy daily use in industrial environments. To protect products during testing, each layer is lined with EVA fireproof cotton, reducing the risk of scratches and enhancing fire safety—a key consideration for electrical testing equipment.
The cabinet operates on AC220V with a total power of 3000W, and its overall dimensions (17806901800 mm) and weight (approximately 180KG) make it compact enough for factory floors while maintaining structural integrity.
The 528 Station Charging Cabinet is primarily used for burn-in testing of electronic cigarettes, a critical step in quality assurance that identifies potential defects (such as battery inefficiency or circuit issues) before products are shipped. Its applications include:
Disposable vape production lines: Testing large batches to ensure consistent charging performance and battery life.
Pod system manufacturing: Verifying the durability of rechargeable components under extended use.
HNB (Heat-Not-Burn) device testing: Assessing the stability of heating elements during prolonged charging cycles.
Quality control labs: Providing data on product reliability for compliance with industry standards.
With a capacity to process approximately 2800-3000 units in a 10-minute full-charge cycle (depending on product-specific charging times), it significantly accelerates the testing phase of production.
It is compatible with most electronic cigarettes, including disposable vapes, rechargeable pod systems, and HNB devices. The adjustable fixtures and standard spacing accommodate various sizes within typical industry dimensions.
The integrated brand-name high-power switch power supply regulates current distribution, ensuring each of the 528 stations receives a stable 2A maximum current. Digital ammeters on each interface allow operators to monitor individual performance, further ensuring consistency.
While designed for high-volume production, its efficiency also benefits small-scale operations by reducing manual testing time. The touch screen interface simplifies training, making it accessible even for teams with limited technical expertise.
