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The Bicycle Brake Fatigue Testing Machine is a cutting-edge piece of equipment designed to evaluate the performance, durability, and safety of bicycle and ebike brakes under various conditions. As a critical tool for quality control and product development, it simulates real-world usage scenarios to provide accurate, reliable data that helps manufacturers, testing laboratories, and R&D teams ensure their brake systems meet industry standards and consumer safety expectations.
Whether testing traditional bicycles or electric bikes (ebikes), this machine delivers precise measurements of key performance metrics, making it an indispensable asset for maintaining product quality and enhancing brake system design. Its advanced features and adaptability set it apart as a top choice for businesses focused on producing high-quality, safe cycling products.
This testing machine excels at monitoring a wide range of critical metrics to assess brake functionality. It accurately measures speed, current, power, and voltage across all gear levels, providing a comprehensive view of how brakes perform under different operational loads. Additionally, it includes a specialized brake temperature monitoring function, which tracks heat buildup during continuous braking—essential for evaluating brake fade and long-term durability.
To ensure test results reflect actual usage, the machine integrates features that mimic real riding conditions. A built-in draught fan simulates wind resistance and varying road speeds, while an air pressure-based system simulates artificial weight bearing, replicating the impact of rider weight on brake performance. It also includes a specific function to test electric bicycle climbing performance, evaluating brake efficiency on inclines— a key scenario for ebike users.
Designed to accommodate diverse product lines, the machine is suitable for testing bicycle models with different center distances. This flexibility makes it ideal for manufacturers producing multiple bike types, from city bikes to mountain bikes and ebikes, eliminating the need for specialized equipment for each model.
Equipped with a computerized system, the machine automatically records and stores test data, reducing human error and ensuring data integrity. This feature allows users to easily review, analyze, and compare results over time, streamlining quality control processes and supporting data-driven product improvements.
The machine operates on a stable AC 380V 50Hz 10A power supply and requires a 0.7MPa dry compressed air source, ensuring consistent performance in industrial settings. These specifications are chosen to meet standard factory power configurations, making installation and integration into existing production lines straightforward.
For bicycle and ebike manufacturers, the machine is a cornerstone of quality control. It tests brake systems during production to identify defects, ensure consistency across batches, and verify compliance with internal and international safety standards.
Testing laboratories and certification bodies use this equipment to validate that brake systems meet regulatory requirements (such as ISO or CE standards). Its precise data helps certify products as safe for market release.
Research and development teams leverage the machine to analyze brake performance during prototype testing. By identifying weaknesses in design—such as excessive heat buildup or inconsistent braking force—engineers can refine brake systems to enhance safety and user experience.
Even after products hit the market, the machine supports ongoing quality assurance. It can test returned or damaged brakes to determine failure causes, helping manufacturers address recurring issues and improve future iterations.
The Bicycle Brake Fatigue Testing Machine is versatile enough to test both traditional bicycles and electric bikes (ebikes) of various models, including those with different center distances. It adapts to city bikes, mountain bikes, and commuter ebikes, making it suitable for diverse product lines.
The machine uses advanced sensors and computerized recording to ensure high accuracy. Its automated data management system minimizes human error, and real-world simulation features (like weight bearing and wind resistance) ensure results reflect actual usage conditions—typically within a margin of error of less than 2%.
Yes. The machine is designed to align with key international standards for bicycle safety and performance, including ISO 4210 (bicycle safety requirements) and EN 15194 (ebike standards). This ensures test results are recognized and accepted by regulatory bodies globally.
While it is a sophisticated piece of equipment, it comes with user-friendly software that simplifies operation. Training is provided by the manufacturer to ensure staff can set up tests, monitor progress, and analyze data efficiently.
Dongguan Feihong Instrument and Equipment Co., Ltd. offers comprehensive after-sales support, including technical assistance, maintenance services, and software updates. Customers can reach support via email (intl-sales@fhongyq.com) or phone (+86 18002918582) for prompt assistance.
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