Bicycle Multi-Functional Impact & Drop Testing Machine

Product Overview

The Bicycle Multi-Functional Impact & Drop Testing Machine stands as a cutting-edge solution for assessing the impact resistance of bicycle frames and front forks. Engineered to replicate real-world stress scenarios—such as front wheel lift, sudden collisions, and persistent vibrations—it delivers precise, actionable data to verify if components meet stringent safety and performance benchmarks.

Adhering strictly to ISO4210-6.4.1, GB3565, and GB17761 standards, this equipment is a cornerstone for quality assurance in the cycling industry. Its fusion of advanced control technology and robust structural design guarantees consistent, repeatable test results, making it indispensable for manufacturers, quality control facilities, and research centers focused on elevating bicycle and e-bike safety standards.

Features

Customizable Testing Parameters

Impact Height Flexibility: Boasting a maximum impact height of 1500mm, the machine adapts to diverse test needs, with standard settings ranging from 180mm to 300mm. An adjustable height ruler, calibrated to mold and sample combination heights, ensures pinpoint accuracy in measuring pre- and post-impact dimensions.

Modular Impact Weights: Comes with 15kg and 22.5kg impact weights, each configurable independently to match specific test protocols. This adaptability lets users simulate impact intensities from mild to severe, covering a wide spectrum of real-world conditions.

Ample Workspace: Offers two workbench sizes—60cm*180cm for frames and 60cm*60cm for components—providing stable, secure installation for various bicycle parts, minimizing movement during testing.

Robust & Safe Engineering

Smooth Lifting Mechanism: Integrates linear bearings + SUJ bearing rails to ensure the impact hammer lifts and drops with minimal friction, maintaining consistent impact force across repeated tests.

Dual Safety Trigger: Equipped with a mechanical electromagnetic clutch device featuring double fall protection, eliminating risks of accidental drops and safeguarding operators and equipment.

Interchangeable Hammer Modules: Supports quick swapping of impact hammer modules to align with different test standards, reducing transition time between varied testing protocols.

Intuitive Operation

Touch Screen Control: All critical parameters—including impact height and test cycles—are set via a user-friendly touch screen, streamlining the testing workflow and reducing human error.

Deformation Tracking: Includes a precision steel ruler for measuring deformation before and after impact, with support for duplicate tests (commonly twice) to validate result reliability.

Applications

The Bicycle Multi-Functional Impact & Drop Testing Machine serves as a vital tool across multiple sectors of the cycling industry:

Bicycle Manufacturers: Integral to production line quality checks, ensuring every frame and front fork leaving the factory meets global safety standards, enhancing brand reputation and consumer trust.

E-Bike Producers: Specifically optimized for e-bikes impact tests, addressing the unique stressors e-bike components face due to increased weight from batteries and motor systems.

Certification Bodies: Essential for conducting compliance tests, verifying that products align with ISO4210-6.4.1, GB3565, and GB17761 standards to secure market access.

Product Development Teams: Valuable for R&D, enabling engineers to analyze how material choices and design modifications influence impact resistance, driving innovation in bicycle safety.

FAQ

What makes this machine suitable for global markets?

Its compliance with international standards like ISO4210-6.4.1 and Chinese standards GB3565 and GB17761 ensures it meets regulatory requirements across major markets, making it a globally applicable testing solution.

Can it test non-standard bicycle components?

Yes. With customizable impact heights (up to 1500mm) and interchangeable impact modules, it accommodates non-standard parts, making it versatile for specialized or custom bicycle designs.

How does it handle e-bike-specific testing needs?

E-bikes, with their added weight, require more rigorous impact testing. The machine’s 22.5kg impact weight and adjustable height settings effectively simulate the higher stress e-bike frames and front forks endure, ensuring accurate results for these components.

What is the typical test duration for a single component?

A standard test—including setup, two impact cycles, and deformation measurement—takes approximately 15-20 minutes, balancing precision with efficiency for high-volume testing environments.

What power supply is required for operation?

It operates on AC220V, 15A, compatible with standard electrical systems in most countries, reducing the need for specialized power setups.

How much space does the machine occupy?

The test bench measures 23007802700mm, and the control cabinet is 370350970mm, with a total weight of around 160KG—compact enough for most laboratory or factory floor layouts.

Is training required to operate the machine?

Basic training is recommended to familiarize operators with touch screen controls and safety protocols, but the intuitive interface minimizes the learning curve, allowing teams to start testing efficiently.

The Bicycle Multi-Functional Impact & Drop Testing Machine merges precision, adaptability, and safety to redefine quality testing in the cycling industry. Whether for routine quality checks or innovative R&D, it delivers the reliability needed to ensure every bicycle component meets the highest safety standards.