Product Overview
The scooter brake lever and brake performance testing machine is a cutting-edge testing device engineered to assess the durability, fatigue resistance, and operational reliability of scooter brake levers.
This equipment automates the testing process: it stops automatically when the preset number of braking cycles is reached or when the test sample sustains damage. This functionality ensures consistent, objective results, making it a critical tool for manufacturers, quality control agencies, and R&D teams. With a robust build and intuitive controls, it streamlines the validation of brake lever safety and longevity, supporting compliance with industry regulations and enhancing product quality.
Features
Smart Automation
The scooter brake lever fatigue testing machine integrates advanced sensors that detect sample damage or test completion, triggering an immediate automatic stop. This eliminates human error, reduces operational oversight, and protects both the machine and test samples from unnecessary wear.
Versatile Adjustability
Designed to accommodate diverse brake lever designs, the machine allows precise adjustments to force application positions and angles. This flexibility makes it compatible with brake levers from various scooter models, brands, and sizes, eliminating the need for multiple specialized testing tools.
User-Centric Interface
Equipped with a high-resolution display, operators can easily input test parameters such as cycle count and force magnitude. The interface provides real-time feedback on peak force values, enabling on-the-fly adjustments via the pressure reducing valve—simplifying operation for users with minimal technical training.
Space-Efficient Design
With dimensions of 900 * 900 * 1500MM (L * W * H), the machine balances performance with compactness, fitting seamlessly into production lines, laboratories, or quality inspection facilities without occupying excessive space. Its durable steel frame ensures stability during high-frequency testing, minimizing vibration and extending equipment lifespan.
Applications
Manufacturing Quality Control
Scooter production facilities utilize the scooter brake handle performance testing machine to validate brake levers at every production stage. By testing pre-assembly components and finished products, manufacturers identify defects early, reducing recall risks and ensuring only compliant parts reach the market.
Regulatory Compliance Testing
Government agencies and third-party certification bodies rely on this machine to verify that scooter brake levers meet national and international safety standards (e.g., GB/3565). It provides quantifiable data for audits, ensuring market-ready products adhere to legal requirements.
R&D Innovation
Engineering teams use the machine to test new brake lever materials, designs, and manufacturing techniques. By analyzing fatigue failure points, they optimize product durability, reduce material waste, and develop next-generation brake systems with enhanced performance.
Aftermarket Quality Assurance
Sellers and distributors of replacement brake levers use the machine to validate third-party products, ensuring they match OEM specifications. This builds customer trust and reduces liability risks associated with substandard components.
FAQ
What distinguishes this machine from manual testing methods?
Unlike manual testing, which is subjective and prone to inconsistency, this machine delivers standardized, repeatable results by applying controlled, alternating forces. Its automatic stop function and digital parameter tracking eliminate human error, ensuring data accuracy.
Can it test brake levers for electric scooters and traditional models?
Yes. The machine’s adjustable force settings and fixture design accommodate brake levers from both electric and traditional scooters, regardless of size or mechanical configuration.
What maintenance is required to keep the machine operational?
Regular maintenance includes monthly cleaning of fixtures, quarterly lubrication of moving parts, and annual calibration of force sensors. These steps ensure measurement precision and extend the machine’s service life to 5+ years under typical usage.
Is the machine compatible with international testing standards beyond GB/3565?
While primarily designed for GB/3565, it can be calibrated to meet other standards (e.g., ISO, ASTM) by adjusting force parameters and test cycles, making it suitable for global markets.
How long does a typical test take?
Test duration varies based on preset cycles (ranging from 1,000 to 100,000+). A standard 10,000-cycle test completes in approximately 4–6 hours, depending on force settings. The machine operates unattended once started, freeing staff for other tasks.
Does the machine provide test reports?
Yes. It generates detailed reports with cycle counts, peak force values, and failure points (if applicable). These reports can be exported digitally for documentation, audits, or R&D analysis.
