Bicycle Brake Handle Fatigue Testing Machine

Product Overview

The Bicycle Brake Handle Fatigue Testing Machine is a cutting-edge bicycle brake handle quality testing machine engineered by Dongguan Feihong Instrument and Equipment Co., Ltd. It's designed to thoroughly evaluate the durability and fatigue resistance of bicycle brake handles—components critical for rider safety. This specialized equipment simulates repeated brake lever operations, providing crucial data on how well handles withstand long-term use. Manufacturers, quality control teams, and regulatory bodies rely on this machine to ensure products meet stringent safety and performance standards like EN14764 and ISO 4210.

Unlike generic testing tools, this machine is tailored to replicate real-world usage conditions, offering precise data on when a brake handle might weaken, crack, or fail. Its accuracy in simulating continuous brake operation, even for children's bicycles, makes it an indispensable asset. This advanced bike brake quality test system helps prevent premature failures, which could lead to accidents, thereby safeguarding both riders and your brand’s reputation. Powered by a precision pneumatic system and an intuitive PLC touch screen, it provides reliable, automated testing tailored to your specific needs.

Technical Specifications

Achieve precise, automated, and reliable fatigue testing for your brake handles. The Feihong machine Bicycle Brake Handle Fatigue Testing Machine is engineered for durability and accuracy, helping you ensure your components meet stringent safety standards like ISO 4210.

Review the detailed specifications below to see how this bicycle brake handle quality testing machine can integrate into your R&D and QC workflows.

Performance & Control

Physical & Electrical

Features

The Feihong machine Bicycle Brake Handle Fatigue Testing Machine is designed to deliver reliable, repeatable results for your quality assurance and R&D programs, ensuring superior bike brake quality test outcomes.

• Advanced PLC Touchscreen Control: Easily program your tests using the intuitive 7-inch color touchscreen. You can precisely adjust testing speeds from 5-60 cycles per minute and set specific angles to accurately simulate diverse real-world riding conditions and meet ISO 4210 standards. The machine also allows for adjustable braking action distance and handlebar rotation.

• Fully Automated for High-Throughput Labs: Enhance your efficiency with automated operation. Simply preset the desired test cycles (up to 999,999), and the machine will run independently and stop automatically upon completion. This eliminates the need for constant monitoring and reduces labor costs.

• Versatile and Adaptable Design: Test a wide range of products with a single unit. Our machine accommodates brake handles from road bikes, mountain bikes, e-bikes, and children’s bicycles, with customizable fixtures designed to match your specific product dimensions for unparalleled testing flexibility.

• Robust Construction and Integrated Safety: Built with a high-strength steel and aluminum alloy frame, this tester ensures maximum stability during continuous operation. It includes an automatic emergency stop and overload protection to safeguard both your equipment and operators, ensuring long-term reliability.

How the Feihong machine Brake Tester Works

The Feihong machine Bicycle Brake Handle Fatigue Testing Machine operates on a principle of automated precision to ensure your components meet the highest safety and durability standards, such as ISO 4210. Here is how this bicycle brake handle quality testing machine streamlines your quality assurance process:

1. Realistic Braking Simulation: The system utilizes powerful pneumatic cylinders to apply a cyclic pulling force to the brake handle. This action accurately mimics the repetitive stress of real-world braking, allowing you to perform rigorous fatigue life assessments.

2. Continuous Load Monitoring: Throughout the test, high-sensitivity force sensors are embedded to continuously monitor and measure the applied load. This guarantees that the test conditions remain consistent and adhere precisely to your specified parameters.

3. Intelligent PLC Automation: At its core, an advanced PLC system governs the entire test. You can easily program test cycles, force levels, and duration. The system records all data for analysis and automatically halts the test upon completion or if it detects any abnormalities, ensuring safe, unattended operation for your lab.

Key Applications for Enhanced Bicycle Safety and Performance

The Feihong machine Bicycle Brake Handle Fatigue Testing Machine is engineered to support your most critical quality assurance and development processes. Use this bicycle brake handle quality testing machine across your operations to guarantee safety and reliability.

• Manufacturing & Production QC: Integrate our tester directly onto your production line to validate the durability of every brake handle. Perform robust 100% inspections or batch sampling to ensure each product meets stringent safety standards before leaving your facility.

• Third-Party Testing & Certification: Equip your lab to verify compliance with critical international standards like ISO 4210 and CPSC 1512. The machine provides the reliable, repeatable data needed to issue safety certifications for all bicycle brake systems, essential for thorough bike brake quality test reporting.

• Research & Development (R&D): Accelerate your innovation by testing the fatigue resistance of new materials, such as carbon fiber composites or reinforced plastics. Analyze how design modifications impact durability to develop lighter, stronger brake handles, driving innovation in bicycle component design.

• Supplier & After-Sales Audits: Perform incoming quality audits on bulk shipments to ensure your suppliers maintain consistent quality. Proactively reduce the risk of costly recalls and protect your brand reputation by verifying product integrity.

Maintenance & Support

Q: How often does the Feihong machine Bicycle Brake Handle Fatigue Testing Machine require maintenance?

A: To ensure your bicycle brake handle quality testing machine delivers consistent, accurate results for standards like ISO 4210, we recommend a routine maintenance check every 3,000 test hours. This service, outlined in your maintenance plan, includes calibrating sensors and checking wear-resistant components to maximize the machine's operational lifespan and reliability.

Q: What support can I expect after my purchase?

A: Feihong machine is committed to your success. We provide comprehensive support to keep your quality control and R&D processes running without interruption.

1. Warranty & Lifetime Commitment

• Your machine is covered by a one-year comprehensive warranty service.

• We provide all-life maintenance support to protect your investment long-term.

2. Responsive Technical Support

• Access 24-hour online consultation for your questions.

• Receive a guaranteed reply within 48 hours and a solution within 3 working days.

• Utilize remote technical consultation via video conference for efficient troubleshooting.

3. Training & Resources

• Benefit from clear operation videos and detailed English manuals.

• On-site training from a Feihong machine engineer is available upon request (transport and travel expenses borne by the customer).

Company Profile

Dongguan Feihong Instrument and Equipment Co., LTD Add: No.11 Xinfu Road, Lin Village, Tangxia Town, Dongguan City, Guangdong Province, China

At Feihong machine, we are committed to empowering your quality control and R&D efforts. We provide precision-engineered testing equipment, like the Bicycle Brake Handle Fatigue Testing Machine, to ensure your products meet the highest standards of safety, durability, and performance. Partner with us for reliable solutions and expert support.

1. Meet Global Standards with Confidence: Our bicycle brake handle quality testing machine and other products are designed to help you comply with critical international standards such as ISO, ASTM, EN, JIS, GB, UL, TAPPI, and BS. Confidently validate your bicycle components against rigorous industry benchmarks to ensure market readiness and brand integrity.

2. Dedicated End-to-End Support: We offer comprehensive service throughout your partnership with us. From initial consultation to help you choose the right model to dedicated after-sales support, our expert team is available 24/7 to assist you.

3. Long-Term Reliability Guaranteed: Your investment is protected with our 1-year warranty and lifetime maintenance plan. We stand behind the quality of our equipment, giving you the peace of mind to focus on innovation and production.

4. Secure and Ready for Day-One Operation: Every testing machine undergoes thorough quality checks and is securely packaged to ensure it arrives at your facility in perfect condition, ready for immediate integration into your lab's workflow.

Packaging & Delivery

At Feihong machine, we understand that the integrity of your precision testing equipment is critical for your lab's performance. We ensure your Bicycle Brake Handle Fatigue Testing Machine arrives safely, calibrated, and ready for immediate deployment in your quality control or R&D processes, facilitating immediate bike brake quality test operations.

• Robust External Protection: Your testing machine is shipped as a single unit, securely housed in a custom-built, fumigated plywood case to withstand the rigors of international shipping. These cases are reinforced for easy forklift handling and container loading.

• Multi-Layer Internal Safeguards: Inside, we use anti-collision foam padding, shock-absorbing air bubble film, and moisture-proof wrapping. This protects the sensitive sensors and mechanical components from impact and corrosion, with materials offering good transparency, non-toxic, and odorless properties.

• Clear & Efficient Handling: Each package is clearly labeled with the model number, dimensions, weight, and handling instructions for easy identification and a smooth receiving process for your technical team.

• Flexible & Timely Delivery: We offer delivery within 7-15 days and provide flexible shipping options—including sea, air, and express courier—to align with your project deadlines and operational needs.

Why Partner with Feihong machine?

1. Guaranteed Compliance and Reliability: Your brand's reputation hinges on product safety. Our Bicycle Brake Handle Fatigue Testing Machine is engineered to help you meet stringent international standards like ISO 4210, CPSC 1512, and EN 14764, along with many others (UL, ASTM, JIS, GB, SO, TAPPI, DIN, BS). Validate your designs for durability and performance, ensuring every component passes critical quality assurance audits with a trusted bicycle brake handle quality testing machine.

2. Dedicated Lifecycle Support: We are your partners in testing excellence. You receive comprehensive support, including a 1-year warranty and lifetime maintenance. If you face any issues, we promise a response within 48 hours and a solution within 3 days to maximize the uptime of your R&D and QC labs, ensuring uninterrupted bike brake quality test operations.

3. Unwavering Commitment to Your Success: We stand behind our equipment with a formal letter of commitment to build your confidence. To protect your investment, every machine is secured in robust, shock-absorbent packaging, ensuring your high-precision equipment arrives safely and ready for immediate deployment.

Frequently Asked Questions

Which safety standards does the Feihong machine tester meet?

Our Bicycle Brake Handle Fatigue Testing Machine is engineered to ensure your components meet critical global safety benchmarks. It fully complies with ISO 4210, CPSC 1512, and EN 14764. For unique R&D or quality control needs, we can also customize testing protocols to align with your specific requirements. This commitment ensures your bicycle brake handle quality testing machine provides relevant and actionable data.

Can it perform fatigue tests on e-bike brake handles?

Yes. The machine is perfectly suited for the higher demands of e-bike components. With adjustable speeds of up to 60 cycles/minute and variable grip pressure, you can accurately simulate the increased stress that heavier electric bicycles place on their brake handles, ensuring their durability and safety through comprehensive bike brake quality test procedures.

What is the recommended maintenance schedule for this machine?

To guarantee consistent accuracy and long-term operational reliability, we recommend a routine service check every 3,000 test hours. This preventative maintenance involves calibrating sensors and inspecting wear-resistant parts to maintain peak performance and protect your investment.