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The Feihong machine Bicycle Saddle Fatigue Testing Machine is expertly engineered with precision servo-electric and robust automated technologies. The primary features of this saddle quality testing equipment are strict standards compliance, unparalleled accuracy, and repeatable performance. Moreover, the machine guarantees component durability, perfect for rigorous QA departments and innovative R&D teams.
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The Feihong machine Bicycle Saddle Fatigue Testing Machine is a state-of-the-art saddle quality testing equipment specifically engineered to assess the durability and performance of bicycle and e-bike saddles. This essential machine provides accurate and reliable results for manufacturers, quality control departments, and research institutions, ensuring products meet the highest standards.
Operating in strict compliance with international standards like EN14764:2005 and ISO4210-2014, this machine performs crucial bike saddle fatigue test procedures. It works by securely fixing the bicycle saddle sample in place and then applying a precisely specified vibration or cyclic force. The saddle is subjected to vibration at a controlled frequency and speed, effectively simulating real-life riding conditions and long-term use.
Key features and functionalities include:
Precision Fatigue Testing: Conducts comprehensive fatigue tests on bicycle saddles, handlebars, saddle tubes, and faucets under repeated compression and pulling forces.
Advanced Force Application: Utilizes a dual servo cylinder system for stable, precise load and frequency application, closely mimicking real-world riding stresses.
Automated Operation: The system automatically stops testing when a preset number of vibration cycles is reached or upon detecting sample breakage or significant deformation.
Computer-Based Control: Features user-friendly computer software for controlling test parameters, recording vital data, plotting performance curves, and generating detailed reports. This comprehensive process allows for a thorough inspection of any damage or wear on the tested sample, evaluating its ability to withstand repeated use over time and ensuring only high-quality, long-lasting products reach the market.
This bicycle saddle durability performance test machine ensures that components can withstand rigorous use, revealing potential issues like cracks, deformation, or structural weaknesses before they impact end-users.
This versatile saddle quality testing equipment is designed for the fatigue test standards of a wide range of bicycle components. It primarily focuses on electric bicycles, bicycle saddles, handlebars, saddle tubes, and faucets. These components are mounted securely on the machine's adaptable fixture system. It then applies precise fatigue forces at a certain frequency, load, and for a specified number of cycles. After the test, the damage and deformation of the sample are meticulously inspected to evaluate its performance and structural integrity.
Engineered for precision and reliability, the Feihong Bicycle Saddle Fatigue Testing Machine delivers accurate, repeatable results to meet rigorous international standards. Below are the detailed specifications to help you assess its capabilities for your quality assurance and R&D needs.
| Parameter | Specification |
|---|---|
| Test Capacity | 500 kgf (Dual Station, 2 sets) |
| Experimental Accuracy | 5‰ (±0.5%) |
| Control System | High-precision electric cylinder servo control |
| Software | Feihong proprietary control system |
| Operating Frequency | 1–5 Hz (Adjustable) |
| Power Waveform | Sine wave |
| Electric Cylinder Stroke | 150 mm |
| Compliance Standards | ISO 4210-2014, EN 14764:2005 |
| Dimensions (L×W×H) | Testing Bench: 1290×1700×1930 mm Host Computer: 600×600×1830 mm |
| Cabinet Size | 60×61×181 cm |
| Power Supply | AC 220V, 15A |
| Approx. Weight | 160 kg |
Unlock superior quality assurance and product development with the Feihong machine Bicycle Saddle Fatigue Testing Machine. Engineered for precision and reliability, its key features empower your R&D and QA teams to validate component durability with confidence through robust bicycle saddle durability performance test procedures.
International Standards Compliance: Ensure your products meet global market demands. Our saddle quality testing equipment operates in strict accordance with key standards like ISO 4210-2014 and EN 14764, performing bike saddle fatigue test procedures that simulate real-world stress and vibration conditions for accurate, reliable results. It supports comprehensive checks for fatigue life, strength, and stability of key vehicle parts, complying with ISO, EN, and QB/T standards.
Precision Servo-Electric Control: Achieve unparalleled accuracy with an advanced dual servo-electric cylinder system. This technology provides highly stable force control (0-5% dynamic accuracy) and precise displacement measurement (LVDT accuracy: ±0.01MM), guaranteeing the repeatability and integrity of your test data. It enables a wide frequency range (1-5Hz) and a maximum working amplitude of ±100mm to simulate varied real-world usage.
Intuitive Software & Automated Reporting: Streamline your workflow with our user-friendly software and touchscreen interface. Easily set test cycles (up to 999,999), monitor parameters in real-time, and automatically generate detailed reports with performance curves for analysis and compliance documentation. The database function automatically records results, facilitating evidence-based analysis.
Robust Construction & Versatile Fixtures: Built on a high-strength steel frame for maximum stability and durability, featuring a solid steel base with stiffeners and leveling feet. The versatile, quick-adjust fixture system, often including two sets (one for pull-out, one for compression fatigue), allows you to efficiently test a wide range of components, including saddles, handlebars, and seat posts, maximizing your lab's capabilities. Its electrostatic sprayed and electroplated parts ensure high rust resistance and aesthetic appeal.
The Feihong machine Bicycle Saddle Fatigue Testing Machine streamlines durability testing with a precise, automated process. Here’s a step-by-step guide to its operating principle, ensuring a thorough bike saddle fatigue test:
Secure Mounting: Your bicycle saddle sample, or other components like handlebars or seat posts, is firmly fixed onto the machine's specialized, wide-adaptability fixture. This ensures complete stability and accurate test results from the outset, simulating real-world conditions for a reliable bicycle saddle durability performance test.
Cyclic Load Application: Using a high-precision dual servo cylinder system, the machine applies a specified cyclic load. It subjects the saddle to vibration at a controlled frequency and speed, effectively simulating the stresses of long-term, real-world riding conditions and road vibrations. The test can be configured for repeated compression and pulling forces.
Automated Test Execution: The test proceeds until it reaches a preset number of cycles, compliant with standards like ISO 4210. For efficiency and safety, the machine automatically stops upon test completion, sample failure (e.g., large deformation, low pressure), or when the electric cylinder stroke exceeds the set value, enabling efficient, unattended operation.
Damage Evaluation & Reporting: After the cycle completes, you can conduct a thorough inspection of the saddle. This allows your QA and R&D teams to identify any cracks, deformation, loose connections, or structural weaknesses. The computer software records test data, plots curves, and outputs reports, providing critical insights to ensure your products meet the highest standards of durability and performance.
The Feihong machine Bicycle Saddle Fatigue Testing Machine is an essential saddle quality testing equipment for ensuring quality and performance across the bicycle and e-bike industry. Integrate it into your workflow to:
Enhance Manufacturing Quality: Validate prototypes and production samples through rigorous bike saddle fatigue test procedures to identify structural weaknesses before mass production. This helps you reduce costly product recalls and improve brand reputation by delivering consistently durable saddles and other components like handlebars and saddle tubes.
Streamline Quality Control: Implement a robust QA process by verifying that incoming saddles and related components from suppliers meet your exact durability and safety specifications. This ensures the integrity of your final product, preventing substandard parts from entering your assembly line.
Accelerate Research & Development: Quickly test and compare innovative saddle designs and new materials. Our machine provides the critical fatigue data you need to develop more comfortable, lightweight, and high-performance products faster, supporting your bicycle saddle durability performance test initiatives. It also helps evaluate the performance impact under long-term use and repeated pressing, simulating real-use conditions.
Ensure Regulatory Compliance: Simplify market access by testing to crucial international standards, including ISO 4210-2014 and EN 14764:2005. Generate the reliable, repeatable data required to certify product compliance for global markets, covering ISO, EN, and QB/T standards.
The Feihong machine Bicycle Saddle Fatigue Testing Machine is engineered to ensure your products meet the most stringent international safety and durability protocols. Empower your quality assurance process and gain a competitive edge with a machine built for compliance.
Guaranteed Adherence to Key Standards: Confidently test your bicycle saddles knowing the Feihong machine system operates in strict compliance with ISO 4210-2014 and EN 14764:2005, the benchmark standards for bicycle safety and fatigue testing. This ensures all tests are conducted in line with internationally recognized guidelines.
Simplify Global Market Access: Ensure your components meet necessary international regulatory requirements. Using our tester helps you overcome compliance hurdles, facilitating smooth entry for your products into European and global markets by demonstrating adherence to official standards.
Reliable and Defensible Results: Empower your QA and R&D teams with accurate and repeatable data. Our machine is designed precisely according to established fatigue test methods, providing results you can trust for certification and internal validation, reducing risks and liability.
Broad Standards Coverage: This machine provides versatile testing capabilities, meeting a wide range of international and regional standards, including ISO, EN, and QB/T, for comprehensive component evaluation beyond just saddles, such as bicycle frames and handlebars.
Q: Does the Bicycle Saddle Fatigue Testing Machine meet key industry standards?
A: Absolutely. The Feihong machine tester is engineered for full compliance with EN 14764:2005 and ISO 4210-2014, ensuring your bike saddle fatigue test procedures meet internationally recognized safety and quality benchmarks. It also supports a wide range of ISO, EN, and QB/T standards.
Q: How can we increase our lab's testing throughput?
A: You can enhance your efficiency by testing two saddle samples at once. The machine's dual-station design (500kgf * 2 set) allows for simultaneous testing, accelerating your product development and quality assurance cycles for saddle quality testing equipment.
Q: What is the testing accuracy of this machine?
A: For critical quality decisions, you need data you can trust. This machine delivers highly precise and repeatable results with an impressive experimental accuracy of 5‰ (±0.5%), vital for any bicycle saddle durability performance test.
Q: What is the frequency range of the machine?
A: The machine offers an adjustable frequency range of 1-5HZ, allowing for the simulation of various real-world riding conditions to thoroughly evaluate saddle durability and replicate diverse user stresses.
Q: Is the machine's software easy for our engineers to use?
A: Yes. It features the proprietary Feihong control system, which provides a user-friendly interface. Your team can easily set parameters, monitor tests in real-time, and analyze results with minimal training, even for operators with limited experience.
Q: What power supply does the machine require?
A: The machine operates on a standard AC 220V, 15A power supply, making it compatible with most industrial facility electrical setups for easy installation and operation.
Q: Do you offer customization for specific R&D requirements?
A: Yes. Feihong machine can provide customized solutions beyond our standard models. We will collaborate with your team to design a machine that aligns perfectly with your unique testing protocols and specialized component requirements.
