Simulate Real-World Loads, Distance, Impact and Continuous Operation

Designed for warehouse vehicles, drive wheels, industrial casters, AGV wheels, forklift wheels and heavy-duty transportation systems. The machine performs dynamic load testing, long-distance endurance testing, static load testing and obstacle impact testing under loads up to 8 tons.

✔ Dynamic Rolling Test

✔ Long Distance Endurance Test

✔ Static Load Capacity Test

✔ Obstacle Crossing Test

✔ Temperature Monitoring

✔ Programmable Load & Speed Profiles

✔ PLC Automated Data Logging

✔ EN12527 & GB/T 14687 Compliance

Maximum Load Capacity: 8 Tons

Maximum Travel Distance: 99,999 km

Drum Diameter: 1000 mm

Speed Range: 1.5 – 16 km/h

CUSTOMER PAIN POINTS

Challenges in Heavy-Duty Wheel Reliability Testing

Manufacturers of warehouse vehicles, forklifts, AGVs and industrial casters often face:

Inconsistent Field Performance

Products perform well in laboratory conditions but fail unexpectedly under real operating loads.

High Warranty and Maintenance Costs

Wheel cracking, bearing failure and tread wear increase after-sales expenses.

Lack of Long-Term Durability Data

Traditional testing methods cannot accurately simulate years of operation.

Difficulty Meeting International Standards

Obtaining certification requires repeatable and traceable testing procedures.

No Real-Time Temperature Monitoring

Heat buildup is a major cause of wheel degradation and premature failure.

SOLUTION SECTION

Comprehensive Wheel Durability Validation Platform

The test system combines hydraulic loading, programmable motion control and intelligent data acquisition to replicate actual warehouse transportation conditions.

The rotating drum simulates continuous travel while adjustable obstacle bars reproduce impact events encountered in warehouses, logistics centers and industrial facilities.

The hydraulic loading system applies up to 8 tons of force, enabling realistic testing of heavy-duty drive wheels and casters.

KEY TEST CAPABILITIES

Dynamic Rolling Test

Evaluate wheel durability under continuous movement and load.

Applications:

• Forklift wheels

• AGV wheels

• Reach truck wheels

• Industrial casters

• Warehouse drive wheels

Long Distance Endurance Test

Simulate years of field operation through accelerated testing.

Monitor:

• Surface wear

• Bearing degradation

• Structural fatigue

• Rolling resistance changes

Maximum programmable distance:

99,999 km

Static Load Test

Verify wheel structural integrity under constant heavy loads.

Suitable for:

• Heavy duty casters

• Warehouse vehicles

• Automated logistics systems

Maximum load:

8 tons

Obstacle Impact Test

Evaluate wheel resistance to repeated shock loads.

Obstacle heights available:

• 5 mm

• 6 mm

• 7 mm

• 8 mm

• 9 mm

• 10 mm

Custom heights available.

Thermal Performance Monitoring

Integrated infrared temperature monitoring records wheel surface temperatures automatically throughout testing.

Benefits:

• Detect overheating

• Analyze thermal degradation

• Improve wheel material selection

• Predict service life

WHY OUR MACHINE IS DIFFERENT

Traditional Testers vs Our Intelligent Test System

INTELLIGENT CONTROL SYSTEM

Fully Programmable Test Profiles

Users can create customized test sequences including:

Variable Speed Testing

Example:

• 6 km/h for 30 minutes

• 8 km/h for 60 minutes

• 12 km/h for 120 minutes

Variable Load Testing

Example:

• 1 Ton → 2 Tons → 4 Tons → 8 Tons

Automatic load increases throughout the test cycle.

Forward / Reverse Testing

Example:

Forward 3 min

Stop 1 min

Reverse 3 min

Stop 1 min

Repeat automatically.

DATA ACQUISITION & REPORTING

Complete Test Traceability

The PLC system records:

• Travel distance

• Speed

• Load force

• Wheel temperature

• Oil temperature

• Running time

• Obstacle count

• Rotation count

• Test cycles

Automatic report generation available.

SAFETY PROTECTION SYSTEM

Multi-Level Equipment Protection

The system automatically stops when:

✔ Wheel failure detected

✔ Wheel separation detected

✔ Excessive wheel temperature

✔ Hydraulic oil overheating

✔ Motor overheating

✔ Cooling fan failure

✔ Emergency stop activated

This ensures both operator safety and equipment protection.

INDUSTRIES SERVED

Material Handling Equipment

• Forklifts

• Reach Trucks

• Pallet Trucks

Automated Logistics

• AGV Systems

• AMR Robots

• Warehouse Automation

Industrial Mobility

• Heavy Duty Casters

• Transport Carts

• Towing Systems

Manufacturing

• Production Line Carriers

• Mobile Equipment

TECHNICAL SPECIFICATIONS

FAQ 

Can the machine test forklift drive wheels?

Yes. The system is specifically designed for forklift, reach truck and warehouse drive wheel durability testing.

Can load levels be changed automatically during testing?

Yes. Users can program multiple load stages up to 8 tons.

Is wheel temperature monitored continuously?

Yes. The infrared monitoring system records wheel surface temperature throughout the test.

Can the machine perform both caster and drive wheel testing?

Yes. The fixture system supports both industrial casters and powered drive wheels.

Does the system generate test reports?

Yes. All test data can be stored and exported for quality control and certification purposes.