Product Overview
The Drive Wheel Walking Test Machine is designed according to EN12527 and GB/T 14688 standards for evaluating the durability, reliability and performance of industrial drive wheels and caster wheels under real-world operating conditions.
The system utilizes a large rotating drum to simulate continuous wheel movement while applying controlled loads through a hydraulic loading system. It supports dynamic endurance testing, long-distance travel testing, static load testing, obstacle impact testing, wheel burst detection and temperature monitoring.
Widely used by manufacturers of warehouse equipment, forklifts, AGVs, industrial vehicles, logistics systems and heavy-duty wheels, the machine provides accurate and repeatable testing data for product development, quality control and certification purposes.
Why Wheel Manufacturers Need Advanced Durability Testing
Industrial drive wheels are exposed to continuous loads, impacts, friction and temperature fluctuations throughout their service life.
Common challenges include:
✔ Premature wheel wear
✔ Material fatigue and cracking
✔ Bearing failure
✔ Heat buildup during continuous operation
✔ Structural deformation under heavy loads
✔ Unpredictable field performance
Without reliable testing, these issues can result in product failures, warranty claims and increased maintenance costs.
The Drive Wheel Walking Test Machine enables manufacturers to identify potential weaknesses before products reach the market.
Key Testing Functions
Dynamic Rolling Test
Simulate continuous wheel operation under programmable load and speed conditions.
Features:
Ideal for evaluating long-term wheel durability and fatigue resistance.
Long-Distance Travel Test
Replicate years of field operation through accelerated endurance testing.
Users can set:
Running time
Travel distance
Cycle count
The machine automatically stops once the preset travel distance or operating time is reached.
Benefits
Maximum programmable distance:
99,999 km
Static Load Test
The integrated hydraulic loading system applies static vertical loads while the drum remains stationary.
Applications
Structural strength verification
Compression resistance testing
Load-bearing performance evaluation
Maximum load capacity:
10,000 kg (10 Tons)
Obstacle Impact Test
Simulates rough operating environments by mounting obstacles on the drum surface.
Obstacle crossings reproduce:
Floor joints
Expansion gaps
Uneven warehouse floors
Loading dock transitions
This test evaluates wheel impact resistance and structural integrity.
Wheel Failure Detection
An integrated photoelectric monitoring system continuously detects wheel integrity during testing.
Automatic Protection
If wheel fracture, separation or severe damage occurs:
This ensures accurate failure analysis and protects the machine from secondary damage.
High-Temperature Protection Test
A laser temperature measurement system continuously monitors wheel surface temperature during operation.
Monitoring Functions
Real-time temperature display
Temperature history recording
Over-temperature alarm
Automatic shutdown protection
This helps identify thermal degradation and overheating risks.
Temperature Trend Analysis
The software automatically records:
Distance traveled
Wheel temperature
Running time
Speed profile
Data can be displayed as graphical trend curves for intuitive analysis.
Report Output Includes
Temperature curves
Distance records
Speed records
Test duration
Failure events
Suitable for quality documentation and certification reports.
Core Advantages
Real-World Simulation
Reproduces actual operating conditions encountered in warehouses, logistics centers and industrial facilities.
Heavy Load Capacity
Hydraulic loading system capable of applying loads up to 10 tons.
Intelligent Test Programming
Supports multiple speed and direction changes within a single test cycle.
Automated Data Collection
Records critical test parameters without manual intervention.
Failure Detection Protection
Automatically stops testing when wheel damage is detected.
Thermal Monitoring
Integrated laser temperature sensing for advanced reliability analysis.
Typical Applications
Warehouse Equipment Wheels
Reach truck wheels
Pallet truck wheels
Stacker wheels
Forklift Drive Wheels
AGV & AMR Systems
Industrial Casters
Custom Mobility Systems
Technical Specifications
Item | Specification |
Test Stations | Single Station |
Control System | Industrial PC + PLC Control |
Drum Diameter | 1600 mm |
Wheel Diameter Range | 50–450 mm |
Maximum Load | 10,000 ± 50 kg |
Loading Method | Hydraulic Cylinder |
Speed Range | 0–15 km/h |
Speed Accuracy | ±0.01 km/h |
Rotation Direction | Forward & Reverse |
Drive Motor | 15 kW Variable Speed Motor |
Travel Distance Setting | 1–99,999 km |
Obstacle Quantity | 1–99,999 |
Obstacle Height | 3 mm / 5 mm (Customizable) |
Obstacle Installation | ±45° on Drum Surface |
Obstacle Spacing | 0.5–2 m |
Machine Dimensions | 3400 × 1100 × 2400 mm |
Machine Weight | Approx. 3600 kg |
Power Supply | 380V ±10% |
Main Configuration | VFD + 15 kW Motor + Gear Reducer |
Standard Compliance
The machine is designed in accordance with:
Custom testing solutions can also be developed according to customer-specific requirements and international testing protocols.
Frequently Asked Questions
Can the machine test both drive wheels and caster wheels?
Yes. Custom fixtures can be designed to accommodate various wheel structures and dimensions.
Can obstacle sizes be customized?
Yes. Obstacle height, shape and spacing can be customized according to specific testing requirements.
Does the machine provide automatic test reports?
Yes. The software automatically records test data and generates reports including temperature, speed, distance and operating time.
Is wheel temperature monitored during testing?
Yes. A laser temperature measurement system continuously monitors wheel surface temperature throughout the test.
Can the machine stop automatically when wheel failure occurs?
Yes. The integrated photoelectric detection system immediately stops testing when wheel breakage or separation is detected.
