Comprehensive Caster Durability & Reliability Testing
The 2-Ton Dual-Station Caster Walking Durability Testing Machine is specifically designed to evaluate the long-term performance of heavy-duty casters under dynamic rolling conditions.
The machine applies adjustable loads using a weight-stacking system while a large rotating platform continuously drives the caster through simulated travel cycles, obstacle impacts, and prolonged endurance testing.
Designed according to EN 12527, GB/T 14687, and GB/T 14688 requirements, it provides reliable data for product development, quality assurance, and certification testing.
Three Major Testing Modes in One Machine
Dynamic Durability Test
Simulates continuous rolling under specified loads and speeds.
Test Objectives:
✔ Wheel wear resistance
✔ Bearing durability
✔ Bracket fatigue resistance
✔ Swivel mechanism performance
✔ Structural reliability
Long-Distance Travel Test
Replicates years of caster movement in a compressed testing period.
Test Objectives:
✔ Service life evaluation
✔ Continuous operation reliability
✔ Performance degradation analysis
✔ Product lifespan prediction
Static Load Test
Applies long-term static loading to evaluate structural strength.
Test Objectives:
✔ Deformation resistance
✔ Load-bearing capability
✔ Structural integrity
✔ Permanent set evaluation
Why Choose Our Testing System?
Realistic Load Simulation
The machine applies actual vertical loads through stacked calibrated weights, closely replicating real application conditions.
Adjustable Load Capacity
35 kg – 1000 kg per caster
Suitable for:
Dual-Station Design
Two test positions significantly increase testing efficiency.
Benefits:
✔ Higher throughput
✔ Reduced testing time
✔ Simultaneous product comparison
✔ Increased laboratory productivity
Obstacle Impact Simulation
Built-in obstacle modules continuously challenge caster performance during operation.
Standard Obstacle Heights
Optional Custom Obstacles
Customized according to customer requirements.
Key Technical Advantages
Heavy-Duty Load Capability
Maximum loading capacity up to 2 tons.
Variable Speed Control
Adjustable rolling speed:
0 – 17 km/h
Suitable for both standard and accelerated life testing.
Bidirectional Operation
Supports:
✔ Forward rotation
✔ Reverse rotation
Allowing more realistic wear simulations.
Large-Diameter Rotary Platform
1400 mm rotating disk ensures smooth and stable testing motion.
Industrial-Grade Drive System
Powered by an 11 kW frequency-controlled motor for stable performance under heavy loads.
Technical Specifications
| Item | Specification |
| Test Stations | Dual Station |
| Load Range | 35–1000 kg |
| Rotary Radius | 515 mm |
| Rotary Plate Diameter | 1400 mm |
| Obstacle Height | 3 mm / 5 mm Standard |
| Test Speed | 0–17 km/h Adjustable |
| Direction | Forward & Reverse |
| Test Sample Height | 50–300 mm |
| Temperature Monitoring | 0–100°C |
| Temperature Accuracy | ±1°C |
| Drive Motor | 11 kW Variable Frequency Motor |
| Power Supply | AC 380V, 50–60Hz |
| Machine Size | 2040 × 2000 × 3150 mm |
| Machine Weight | Approx. 4.6 Tons |
Traditional Testing vs Our Solution
| Feature | Conventional Method | Our System |
| Dynamic Rolling Test | Limited | ✔ |
| Long Distance Endurance Test | Limited | ✔ |
| Obstacle Impact Simulation | Often Unavailable | ✔ |
| Heavy Load Capability | Low | Up to 2 Tons |
| Dual Station Testing | No | ✔ |
| International Standard Compliance | Partial | ✔ |
| Accelerated Life Testing | Limited | ✔ |
Applications
Industrial Caster Manufacturers
Validate product durability before market release.
Furniture Caster Manufacturers
Perform quality assurance and compliance testing.
Medical Equipment Manufacturers
Verify mobility performance of hospital bed and equipment casters.
Logistics Equipment Suppliers
Evaluate heavy-duty caster reliability for carts and transport systems.
Third-Party Testing Laboratories
Support certification and compliance verification.
Research & Development Departments
Identify design weaknesses and optimize caster performance.
Optional Upgrades
Available customization options include:
✔ Higher load capacities
✔ Customized obstacle profiles
✔ Automatic temperature monitoring
✔ Load monitoring sensors
✔ PLC + Touch Screen Control
✔ Data acquisition system
✔ Automatic test report generation
✔ Barcode & MES integration
Why Global Manufacturers Choose Us
Engineering Expertise
Years of experience designing durability testing equipment for:
Custom Testing Solutions
We can tailor the machine to your specific standards, product dimensions, and testing requirements.
Worldwide Technical Support
Installation guidance, operator training, remote diagnostics, and spare parts support available globally.
Request a Customized Testing Solution
Tell us:
✔ Caster Size
✔ Load Requirement
✔ Test Standard
✔ Expected Test Cycles
✔ Automation Requirements
Our engineering team will provide a customized proposal and technical recommendation within 24 hours.
