The 3-Ton Caster Walking Test Machine is a computerized testing system designed to evaluate the durability, rolling performance and load-bearing capability of industrial casters under real-world operating conditions.

A large driven drum simulates continuous caster movement while a hydraulic loading system applies controlled vertical loads. The machine can perform dynamic rolling tests, long-distance endurance tests, static load tests and obstacle impact simulations to assess caster reliability and service life.

The integrated PC-based control system provides real-time monitoring, curve plotting, data recording and automatic report generation, making it an ideal solution for research laboratories, product development departments and manufacturing quality control.

Why Heavy-Duty Caster Testing Is Important

Industrial casters often operate under extreme loads and harsh environments.

Without proper durability verification, manufacturers may face:

✔ Premature wheel failure

✔ Bearing damage

✔ Structural deformation

✔ Reduced load capacity

✔ Customer complaints

✔ Increased warranty costs

Comprehensive endurance testing helps ensure long-term reliability and compliance with international standards.

Key Testing Functions

Dynamic Rolling Test

Simulates continuous rolling operation under load to evaluate overall caster performance.

Evaluates

• Wheel wear

• Bearing performance

• Structural integrity

• Rolling stability

Long-Distance Walking Test

The machine continuously drives the caster over a preset distance to simulate years of service within a shortened testing period.

Programmable Distance

1 – 99,999 km

Ideal for accelerated durability and lifecycle testing.

Static Load Test

A hydraulic cylinder applies a constant vertical load to verify structural strength and load-bearing performance.

Maximum Load Capacity

700 kg – 30,000 kg

Suitable for testing heavy-duty industrial and material-handling casters.

Obstacle Crossing Simulation

Special obstacles mounted on the drum surface simulate impacts encountered during actual operation.

Obstacle Test Features

• Adjustable obstacle quantity

• Adjustable obstacle spacing

• Custom obstacle height options

This function evaluates shock resistance and durability under repeated impacts.

Forward and Reverse Rotation Testing

The system supports both forward and reverse rolling tests to simulate real application conditions.

Functions

• Forward rotation testing

• Reverse rotation testing

• Automatic cycle switching

• Adjustable dwell times

Intelligent Computerized Control System

The machine is equipped with an industrial PC control platform featuring:

✔ 22-inch industrial monitor

✔ Real-time data acquisition

✔ Test parameter configuration

✔ Live curve plotting

✔ Speed monitoring

✔ Distance monitoring

✔ Time monitoring

✔ Data storage

✔ Automatic report generation

✔ USB report export

Key Advantages

Ultra-High Load Testing Capability

Supports loads up to 30 tons, making it suitable for heavy-duty industrial caster applications.

Real-Time Performance Analysis

Live testing curves allow engineers to monitor performance changes throughout the test process.

Programmable Endurance Testing

Distance, speed, load and obstacle parameters can be customized according to testing requirements.

Hydraulic Loading System

Provides stable and accurate load application throughout the testing cycle.

International Standard Compliance

Designed according to recognized caster testing standards.

Applicable Standards

Designed with reference to:

• EN 12527

• GB/T 14688

Suitable for caster durability, rolling performance and structural strength evaluation.

Typical Applications

Heavy-Duty Caster Manufacturers

• Product validation

• Durability testing

• Quality assurance

Logistics Equipment Industry

• Warehouse trolley casters

• Material handling equipment

• Industrial transport carts

Automotive Industry

• Assembly line carts

• Tooling transport systems

• Heavy-duty mobile platforms

Aerospace and Defense Equipment

• Specialized transport systems

• High-load mobility platforms

Third-Party Testing Laboratories

• Certification testing

• Compliance verification

• Product benchmarking

Technical Specifications

Standard Testing Procedure

Step 1

Install the caster onto the customized fixture.

Step 2

Set test parameters including load, speed, distance and obstacle configuration.

Step 3

Apply the required hydraulic load.

Step 4

Start automatic rolling and endurance testing.

Step 5

Monitor real-time testing curves and performance data.

Step 6

Export test reports directly to a USB storage device for analysis and documentation.

FAQ

What types of casters can be tested?

The machine is suitable for industrial casters, logistics equipment wheels, heavy-duty transport casters and customized wheel assemblies.

What is the maximum testing load?

The hydraulic loading system supports loads from 700 kg up to 30,000 kg.

Can the machine perform obstacle impact testing?

Yes. Adjustable obstacle blocks can be installed on the drum surface to simulate real-world impacts.

Does the machine generate test reports?

Yes. The PC control system automatically records data, generates reports and exports files via USB.

Can the fixture be customized?

Yes. Fixtures are custom-designed according to the customer's caster dimensions and specifications.

Validate Caster Durability Under Real-World Heavy Loads

Simulate rolling, impact and endurance conditions with precise computerized control and comprehensive data analysis.

Improve Product Reliability • Verify Load Capacity • Accelerate Product Development

Request a Quote Today

Contact Our Engineering Team for Custom Heavy-Duty Caster Testing Solutions