Product Description
The Exercise Bike Durability Testing Machine is designed to evaluate the long-term reliability, structural durability, and fatigue resistance of exercise bikes and fitness equipment components. Developed in accordance with EN 957, ASTM F1250, and ISO 20957 testing standards, the system simulates continuous pedaling motion through a servo-driven transmission mechanism to reproduce real-world operating conditions and accelerated lifecycle testing.
The machine performs automated fatigue testing on both complete exercise bikes and individual components. Equipped with a PLC control system and touchscreen interface, it enables precise control of test speed, load force, cycle count, and operating conditions. Real-time monitoring of force, speed, operating time, and accumulated cycles ensures accurate and repeatable test results.
A dedicated control software platform provides multi-channel closed-loop control, fully automated testing procedures, automatic data acquisition, and intelligent fault diagnosis. The system also features power-loss memory and breakpoint recovery functions, allowing testing to resume automatically after unexpected power interruptions without losing test data.
Designed for fitness equipment manufacturers, quality assurance laboratories, certification bodies, and R&D departments, this durability testing machine provides a reliable solution for product validation, compliance testing, and lifecycle performance evaluation.
Key Features
Designed according to EN 957, ASTM F1250, and ISO 20957 standards
Suitable for complete exercise bikes and component fatigue testing
Servo motor-driven pedaling simulation for realistic endurance testing
Adjustable load force up to 1000 N
Variable speed control from 0–100 RPM
Forward and reverse automatic cycling operation
PLC and touchscreen control system
Real-time monitoring of force, speed, runtime, and cycle count
Programmable test cycles up to 999,999
Automatic stop and alarm when preset cycles are completed
Power-loss memory and automatic test recovery
Intelligent fault diagnosis with error code display
Includes fixtures for various testing requirements
Technical Specifications
Parameter | Specification |
Test Type | Fatigue & Durability Testing |
Applicable Standards | EN 957, ASTM F1250, ISO 20957 |
Test Cycle Range | 0–999,999 cycles |
Test Speed | 0–100 RPM |
Rotation Direction | Forward & Reverse Automatic Cycling |
Load Force Range | 0–1000 N Adjustable |
Force Accuracy | ±5% |
Control System | PLC + Touchscreen |
Drive System | Motor Control System |
Software Platform | Feihong Control System |
Machine Dimensions | 1950 × 450 × 900 mm |
Machine Weight | Approx. 500 kg |
Power Supply | 1 Phase, 220V, 50Hz |
FAQ
Q1: Which standards does this machine comply with?
A: The system is designed according to EN 957, ASTM F1250, and ISO 20957 standards for fitness equipment durability and fatigue testing.
Q2: What products can be tested?
A: It can test complete exercise bikes, indoor cycling bikes, fitness equipment assemblies, and individual mechanical components.
Q3: Can the machine perform long-duration lifecycle testing?
A: Yes. The system supports up to 999,999 programmable test cycles and is suitable for accelerated endurance and lifecycle testing.
Q4: What happens if power is interrupted during testing?
A: The machine automatically saves test parameters and data. Once power is restored, testing can continue from the interruption point without restarting the test.
Q5: Does the system provide automatic fault detection?
A: Yes. An integrated self-diagnostic function automatically identifies faults, displays error codes, and simplifies troubleshooting and maintenance.
Q6: Can test results be recorded and exported?
A: Yes. The control software records test parameters, operating data, cycle counts, and performance information for analysis and reporting.
